Puddle Weld Patched Jun 2026
Those little circles of steel aren't spots; they are puddles of strength holding your world together.
| Pros | Cons | | :--- | :--- | | Great for thin sheet metal. | Requires access to both sides? No—only the top side! | | Aesthetically clean: The finished product looks factory. | Hidden corrosion: If you miss the fusion, water can sit between the sheets. | | Excellent shear strength: Resists sliding forces well. | Less tensile strength: Don't use it if you are pulling the sheets apart directly. | puddle weld
Achieving a high-quality puddle weld requires balancing heat and timing. Those little circles of steel aren't spots; they
: Filler metal is deposited into the resulting "hole" until it is filled and the puddle reaches roughly ¾ of an inch in diameter . No—only the top side
Visually, a finished puddle weld looks like a small, circular nugget or "button" on the surface of the metal deck.
The molten metal fills the hole and fuses with the perimeter of the top sheet, creating a solid, circular connection. Key Technical Specifications